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Fast Sorting Tilt Tray Sorter Automatic Identification Technology
The Tilt Tray Sorter from Realkey is a practical and economical sorting solution specifically designed for efficiently managing small to medium-sized packages. This advanced equipment enhances sorting capabilities across a variety of industries.
The tilt tray sorter features essential components such as tray carriers, conveyor systems, tilting mechanisms, identification systems, control units, and track frames, all functioning through horizontal continuous conveying. Items are loaded onto trays that sit on motorized carts, which transport them along the designated track. Upon reaching the sorting point, the tilting mechanism engages, allowing the items to slide off the trays and complete the sorting process.
This sorter is particularly versatile, capable of managing a wide array of items, including parcels, boxes, envelopes, and cylindrical or spherical products that may pose challenges for traditional sorting machines.
With a processing capacity of around 7,200 to 10,800 items per hour, depending on the model, Realkey's tilt tray sorter effectively addresses the high-efficiency sorting needs of various industries, including postal services, courier operations, e-commerce, clothing distribution, and fresh produce logistics.
Technical Parameters
Equipment Model | TTS-500SP | TTS-500DE |
Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals, etc. | |
Weight Range | 0.01kg ≤ M ≤ 15kg | 0.01kg ≤ M ≤ 5kg |
Size Range | MAX:400*400*600mm | MAX:400*400*500mm |
MIN:50*50*2mm | MIN:50*50*2mm | |
Sorting Capacity | 7200-10800p/h | |
Sorting Accuracy | 99.90% | |
Manual/Automatic Supply | ||
Supply Options | Single-sided/Double-sided | |
Single-ended/Double-ended Supply | ||
Loop Line Speed | Manual Supply: 1.0-1.5m/s | |
Automatic Supply: 1.0-2.0m/s | ||
Configured according to efficiency requirements | ||
Pitch | 500mm | |
Overall Dimension | Elliptical Width: 3.4m (excluding chutes) | Elliptical Width: 3.2m (excluding chutes) |
Elliptical Length: To be confirmed according to the scheme | Elliptical Length: To be confirmed according to the scheme | |
Main Machine Power Consumption | 5.5KW/50 trays | |
Sorting Trigger | Pneumatic Control | Electric Control |
Operating Noise | <72dB(A) |
Application
The tilt tray sorter is extensively utilized in a variety of settings that demand automated sorting of items. Its applications include postal services, express delivery, e-commerce, apparel, books and periodicals, everyday necessities, fresh produce, pharmaceuticals, jewelry, and more. This sorter is particularly effective at managing very small, lightweight items and irregularly shaped products that other sorting technologies, like cross belt sorters, may struggle to handle.
Tilt tray sorters are ideally suited for high-volume processing in consumer-facing distribution centers, enabling efficient batch selection and sorting of small products tailored for specific orders. This encompasses e-commerce items, retail apparel, omnichannel logistics, third-party logistics, store replenishment, and returns processing. However, tilt tray sorters are not recommended for fragile items that cannot withstand impacts. For such special cases, the Realkey series sorters are a better fit.
Advantages
Heavy-Duty Tray Option
Our heavy-duty trays are designed specifically for the rigorous demands of postal and courier environments, capable of handling substantial weights. Each tray can support up to 15 kilograms.
Personalized Tray Design
Trays can be customized based on the specific characteristics of the items being sorted. For instance, the V-shaped tray design is ideal for holding cylindrical items that are prone to rolling. Regardless of whether the items are lightweight or irregularly shaped, as long as they fit in the tray, our tilt tray sorter can effectively manage them.
Safety Design
Safety and practicality are paramount for all our clients. Our sorting solutions utilize tray designs that are free of sharp edges, and we incorporate well-designed protective devices to ensure the safety of sorting operators.
Reliability
With 17 years of experience in logistics conveyance and automated sorting, Realkey has a distinct advantage in helping clients develop tailored sorting solutions. Our products are celebrated for their durability and reliability, making us a dependable partner in the industry.