QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Handles Loads Up to 50 kg Swivel Wheel Sorter Modular Design for Easy Maintenance
The Swivel Wheel Sorting Machine, also known as the Divert Wheel Sorter or Rotating Wheel Sorter, is a highly effective solution for sorting parcels and cartons in conveyor systems.
This machine is made up of an electric drum (wheel), a steering mechanism, a control system, and a sturdy frame. By rotating the electric drum, the Swivel Wheel Sorting Machine facilitates the transportation of items, while servo motors and steering modules adjust the drum's direction to divert items either left or right. It efficiently handles a variety of packaging materials, including cartons weighing up to 50kg, waterproof bags, woven bags, and flat-bottomed non-standard packages. With a sorting speed of 2m/s, it can process up to 6000 items per hour. This sorter is commonly used in postal services, express delivery, e-commerce logistics, and distribution centers.
For more information about the Swivel Wheel Sorting Machine, please consult the product description below or contact our customer service representatives at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. | |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm | |
| (Example for a 1-meter wide device) | MIN:150*150*30mm | |
| Sorting Success Rate | 99.99% | |
| Sorting Modes | Single-sided sorting / Double-sided sorting | |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm | |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) | |
Product Features
Versatility
The swivel wheel sorter features a flat surface composed of multiple small electric rollers coated with rubber. This design ensures a wide area of flexible contact with the bottoms of items, leading to a smooth and efficient sorting process. It is particularly suitable for a variety of parcels, including clothing, books, boxes, and cartons.
Efficient Sorting
The swivel wheel sorter utilizes electric rollers as its primary conveying medium. These rollers offer benefits such as high load capacity, low noise, fast operation, and smooth transmission. By simplifying traditional conveyor mechanisms, the swivel wheel sorter enhances operational efficiency, achieving sorting rates of up to 6000 pieces per hour.
Compact Structure
With its straightforward design, the swivel wheel sorter boasts a stable structure and a low failure rate. The steering mechanisms are connected via articulated bearings, allowing for fine-tuning of the steering angles based on actual usage. Servo motors deliver rapid steering responses, and each machine includes multiple independently controlled steering modules that operate with minimal sorting signals.
Quick Installation and Removal
The single-group swing wheel and single-row module of the swivel wheel sorter are designed with standardized modularity. The independent conveying units can be easily disassembled from the transmission components, facilitating quick assembly and maintenance.
Application
The swivel wheel sorter is particularly effective in providing a seamless sorting experience, making it ideal for various parcel types, including clothing, books, boxes, and soft packages.
It finds extensive application in logistics environments such as express delivery services, logistics centers, and warehouses, where it enables rapid and accurate sorting of express parcels and goods.
In e-commerce warehouses, the swivel wheel sorter enhances operational efficiency, allowing companies to process large volumes of orders and parcels swiftly, making it a valuable asset in e-commerce logistics.
On manufacturing production lines, this sorter assists in managing raw materials and components efficiently, ensuring proper categorization and storage. It is widely utilized in industries such as pharmaceuticals, food processing, and renewable energy.
Advantages
Advanced Technology
The Realkey swivel wheel sorter's control system, in conjunction with integrated sensors, effectively manages the start and stop of equipment based on package arrival, leading to high efficiency and energy savings. Servo-driven sorting allows for fast response times and precise control over turning angles. The system can accommodate various sorting modes, including uni-directional, bi-directional, and multi-angle sorting, to meet specific application needs.
Precision Manufacturing
Components are produced through CNC precision machining, ensuring meticulous assembly and high-quality standards. This focus on detail results in equipment characterized by high precision, long lifespan, low noise, and minimal maintenance costs.
Safety and Stability
The Realkey swivel wheel sorter is designed for durability, offering high reliability and stability that meet advanced industry standards. Comprehensive safety measures are integrated throughout all operational components, providing operators with confidence during use.
Reliability
With 17 years of expertise in logistics automation and sorting solutions, Realkey has a proven ability to develop effective sorting strategies. Our products are celebrated for their durability, establishing Realkey as a trusted partner in the industry.
