QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Efficient Goods Classification Swivel Wheel Sorter Customization Options Available
The Swivel Wheel Sorting Machine, also known as the Divert Wheel Sorter or Rotating Wheel Sorter, is an advanced and efficient solution designed for the sorting of parcels and cartons within conveyor systems.
This innovative machine comprises an electric drum (wheel), a steering mechanism, a control unit, and a sturdy frame. It operates by rotating the electric drum to transport items, with servo motors and steering modules adjusting the drum's angle to divert items to the left or right. The Swivel Wheel Sorting Machine is capable of handling a variety of packaging types, including cartons weighing up to 50kg, waterproof bags, woven bags, and flat-bottomed non-standard packages. With a sorting speed of 2m/s, it can process up to 6000 items per hour, making it an ideal choice for postal services, express delivery, e-commerce logistics, and distribution centers.
For more information about the Swivel Wheel Sorting Machine, please consult the product description below or contact our customer service team at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. | |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm | |
| (Example for a 1-meter wide device) | MIN:150*150*30mm | |
| Sorting Success Rate | 99.99% | |
| Sorting Modes | Single-sided sorting / Double-sided sorting | |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm | |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) | |
Product Features
Versatility
The swivel wheel sorter features a flat surface composed of multiple small electric rollers coated with rubber. This design ensures a broad area of flexible contact with items, providing a smooth and efficient sorting process. It is particularly effective for a wide range of parcels, including clothing, books, boxes, and cartons.
Efficient Sorting
Utilizing electric rollers as its primary conveying medium, the swivel wheel sorter offers significant advantages, including high load capacity, low noise levels, rapid operation, and smooth transmission. By streamlining traditional mechanisms, this sorter enhances operational efficiency, achieving sorting speeds of up to 6000 pieces per hour.
Compact Structure
With a simple yet effective design, the swivel wheel sorter boasts a stable structure and a low failure rate. Its steering mechanisms are connected through articulated bearings, allowing for precise adjustments to the steering angles based on actual usage. Servo motors ensure quick and responsive steering, while multiple independently controlled steering modules operate efficiently with minimal sorting signals.
Quick Installation and Removal
The single-group swing wheel and single-row module of the swivel wheel sorter are designed with a modular approach. The independent conveying units can be easily disassembled from the transmission components, allowing for rapid assembly and straightforward maintenance.
Application
The swivel wheel sorter excels in providing a smooth and efficient sorting process, making it suitable for various parcel types, including clothing, books, boxes, and soft packages.
It is widely utilized in logistics environments such as express delivery services, logistics centers, and warehouses, where it can quickly and accurately sort express parcels and other goods.
In e-commerce warehouses, the swivel wheel sorter enhances operational efficiency by enabling rapid processing of high volumes of orders and parcels, thus becoming an essential asset in e-commerce logistics.
On manufacturing production lines, this sorter assists in effectively managing raw materials, components, and other items, ensuring proper categorization and storage. It is commonly used in sectors such as healthcare, food processing, and renewable energy.
Advantages
Advanced Technology
The Realkey swivel wheel sorter features an advanced control system that, along with integrated sensors, efficiently manages the start and stop functions based on package arrivals, promoting high efficiency and energy savings. The servo-driven sorting mechanism allows for fast response times and precise control over turning angles. The system can accommodate various sorting modes, including uni-directional, bi-directional, and multi-angle sorting, tailored to specific application needs.
Precision Manufacturing
Components are manufactured using CNC precision machining, ensuring meticulous assembly and high-quality standards. This commitment to detail results in equipment characterized by high precision, durability, low noise levels, and minimal maintenance costs.
Safety and Stability
The Realkey swivel wheel sorter is designed for robustness, providing high reliability and stability that meet advanced industry standards. Comprehensive safety measures are integrated throughout the system, ensuring a safe working environment for operators.
Reliability
With 17 years of experience in logistics automation and sorting solutions, Realkey has a proven track record in developing effective sorting strategies. Our products are recognized for their exceptional durability, establishing Realkey as a trusted partner in the logistics industry.
