QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Efficient Goods Classification Swivel Wheel Sorter Minimizes Goods Damage During Handling
The Swivel Wheel Sorting Machine, often referred to as the Divert Wheel Sorter or Rotating Wheel Sorter, is a state-of-the-art solution designed for the efficient sorting of parcels and cartons in conveyor systems.
This machine integrates an electric drum (wheel), a steering mechanism, a control unit, and a robust frame. It operates by rotating the electric drum to move items, with servo motors and steering modules adjusting the drum's angle to divert items left or right. The Swivel Wheel Sorting Machine can handle various packaging types, including cartons up to 50kg, waterproof bags, woven bags, and flat-bottomed non-standard packages. With a sorting speed of 2m/s, it can process up to 6000 items per hour, making it perfect for applications in postal services, express delivery, e-commerce logistics, and distribution centers.
For further information about the Swivel Wheel Sorting Machine, please consult the product description below or contact our customer service representatives at Realkey.
Product Features
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. | |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm | |
| (Example for a 1-meter wide device) | MIN:150*150*30mm | |
| Sorting Success Rate | 99.99% | |
| Sorting Modes | Single-sided sorting / Double-sided sorting | |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm | |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) | |
Product Features
Versatility
The swivel wheel sorter is equipped with a flat surface made of numerous small electric rollers coated in rubber. This design ensures a broad area of flexible contact with items, providing a smooth and effective sorting process. It is particularly adept at handling a wide range of parcels, including clothing, books, boxes, and cartons.
Efficient Sorting
Employing electric rollers as its primary conveying medium, the swivel wheel sorter offers significant advantages such as high load capacity, low noise, rapid operation, and smooth transmission. By streamlining traditional systems, this sorter enhances operational efficiency, achieving sorting speeds of up to 6000 pieces per hour.
Compact Structure
The swivel wheel sorter features a simple yet effective design, resulting in a stable structure with a low failure rate. The steering mechanisms are connected through articulated bearings, allowing for precise adjustments to steering angles based on actual usage. Servo motors provide quick and responsive steering, while multiple independently controlled steering modules operate efficiently with minimal sorting signals.
Quick Installation and Removal
The single-group swing wheel and single-row module of the swivel wheel sorter are designed with modularity in mind. Independent conveying units can be easily disassembled from the transmission components, allowing for rapid assembly and straightforward maintenance.
Application
The swivel wheel sorter excels in delivering a seamless sorting experience, making it suitable for various parcel types, including clothing, books, boxes, and soft packages.
It is widely utilized in logistics environments such as express delivery services, logistics centers, and warehouses, where it can swiftly and accurately sort express parcels and other goods.
In e-commerce warehouses, the swivel wheel sorter significantly enhances operational efficiency by enabling rapid processing of high volumes of orders and parcels, making it an invaluable asset in e-commerce logistics.
In manufacturing environments, this sorter aids in effectively managing raw materials, components, and other items, ensuring proper categorization and storage. It is commonly employed in sectors such as healthcare, food processing, and renewable energy.
Advantages
Advanced Technology
The Realkey swivel wheel sorter features an advanced control system that, along with integrated sensors, efficiently manages the start and stop functions based on package arrivals, ensuring high efficiency and energy savings. The servo-driven sorting mechanism allows for rapid response times and precise control over turning angles, with various sorting modes—uni-directional, bi-directional, and multi-angle—tailored to specific application needs.
Precision Manufacturing
Components are produced using CNC precision machining, ensuring meticulous assembly and adherence to high-quality standards. This commitment to detail results in equipment characterized by high precision, long lifespan, low noise levels, and minimal maintenance costs.
Safety and Stability
The Realkey swivel wheel sorter is constructed for durability, providing high reliability and stability that meet advanced industry standards. Comprehensive safety features are integrated throughout the system, ensuring a secure working environment for operators.
Reliability
With 17 years of experience in logistics automation and sorting solutions, Realkey has established a strong reputation for delivering effective sorting strategies. Our products are renowned for their exceptional durability, making Realkey a trusted partner in the logistics industry.
