QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Ideal For E-commerce Warehouses Swivel Wheel Sorter Comprehensive Technical Support
The Swivel Wheel Sorting Machine, commonly referred to as the Divert Wheel Sorter or Rotating Wheel Sorter, serves as an effective solution for sorting packages and cartons within conveyor systems. This apparatus includes an electric drum (wheel), a steering mechanism, a control unit, and a structural frame. It facilitates the movement of items by rotating the electric drum, while servo motors and steering modules adjust the direction and angle to redirect items as needed.
This machine can handle a variety of packaging types, including cartons weighing up to 50kg, waterproof bags, woven bags, and irregularly shaped yet relatively flat-bottomed packaging. The Swivel Wheel Sorting Machine boasts high-speed sorting capabilities, operating at a velocity of 2m/s and processing up to 6000 items per hour. This technology is widely implemented in postal services, express delivery, e-commerce logistics, and distribution centers. For further information about the Swivel Wheel Sorting Machine, please review the details below or contact our customer service team at Realkey.
Technical Parameters
| Model | SWS-10M | SWS-12H |
| Sorted Items | Medium to large parcels, woven bags, flexible packages, etc. | |
| Weight Range | 0.2kg≤M≤50kg | 0.2kg≤M≤50kg |
| Sorting Capacity | 4000 pieces per hour | 6000 pieces per hour |
| Parcel Size Range | MAX:1000*1000*700mm | |
| (Example for a 1-meter wide device) | MIN:150*150*30mm | |
| Sorting Success Rate | 99.99% | |
| Sorting Modes | Single-sided sorting / Double-sided sorting | |
| Electric Drum Size | Drum length 85mm * Drum diameter 70mm | |
| Conveying Speed | 1-1.5m/s | 1.2-2m/s |
| Number of Swing Mechanisms | Not less than 2 | Not less than 5 |
| Parcel Spacing | 800mm | 400mm |
| Operating Noise | ≤72dB(A) | |
Product Features
Versatility
The swing wheel sorter features a flat surface composed of numerous small electric rollers. These rollers, which are coated with rubber, provide a broad area of flexible contact with the base of items, ensuring a smooth and efficient sorting process. This design is particularly beneficial for conveying and sorting various parcels, clothing, books, boxes, cartons, and soft packages.
Efficient Sorting
The swing wheel sorter primarily uses electric rollers as its conveying medium. These rollers are advantageous due to their high load capacity, low noise levels, rapid operation, and smooth transmission. By simplifying the design and removing complex transmission mechanisms, the swing wheel sorter achieves remarkable efficiency, sorting up to 6000 items per hour.
Compact Structure
This sorting machine is characterized by its straightforward design, robust structure, and low failure rates. The steering mechanisms are connected via articulated bearings, allowing precise adjustments to the steering angle based on operational requirements. Servo motors provide steering power, ensuring quick response times and smooth sorting. Each swing wheel sorter is equipped with multiple independently controlled steering modules that respond to sorting signals.
Quick Installation and Removal
The swing wheel sorter’s single-group and single-row modules utilize a standardized, modular design. The independent conveying units can be easily detached from the transmission components, enabling quick disassembly and maintenance.
Application
The swing wheel sorter is optimized for efficient sorting, making it ideal for managing various types of parcels, clothing, books, boxes, cartons, and soft packages. It is extensively used in logistics, including express delivery services, logistics centers, and warehouses. In these settings, the swing wheel sorter can rapidly and accurately sort express parcels and goods.
In e-commerce warehouses, this sorter plays a crucial role in efficiently processing numerous orders and packages. Its effectiveness has led to widespread adoption in e-commerce logistics. Additionally, within manufacturing production lines, the swing wheel sorter aids companies in effectively handling raw materials and components, ensuring proper categorization and storage. Its applications extend to sectors such as healthcare, food production, and renewable energy.
Advantages
Advanced Technology
The Realkey swing wheel sorter features an advanced control system paired with sensors to optimize equipment operation based on package arrivals, ensuring high efficiency and energy savings. The servo-driven sorting system allows for quick response times and precise control of turning angles. Various sorting modes, including uni-directional, bi-directional, and multi-angle sorting, accommodate a range of user needs.
Precision Manufacturing
Components are produced using CNC precision machining, leading to meticulous assembly and fine-tuning. This results in equipment that is highly accurate, durable, quiet, and cost-effective in terms of maintenance.
Safety and Stability
The Realkey swing wheel sorter is designed for robustness and reliability, meeting advanced domestic standards for stability. Comprehensive protective measures are incorporated into all operational components, while thoughtful safety designs address operator concerns.
Reliability
With 17 years of experience in logistics conveyance and automated sorting, Realkey is well-equipped to provide tailored sorting solutions. Our products are recognized for their durability, establishing us as a trustworthy partner in the industry.
