Efficient Product Separation High Speed Cross Belt Sorter Labor Saving

Efficient Product Separation Cross Belt Sorter Decrease Dependence On Labor

The Realkey Cross Belt Sorter is a state-of-the-art solution designed for optimal handling of various items, including parcels and cartons. This system incorporates essential components such as tracks, carts, cart belts, recognition technologies, and communication systems. The carts form a continuous chain along the track, moving in parallel to create a mainline that intersects with the cart belts, which is how the system gets its name. Items can be loaded onto the cart belts either manually or automatically, and as the carts approach sorting stations, the control system activates the belts to ensure accurate sorting.Available in circular and linear setups, cross belt sorters are engineered for high efficiency. Circular models can sort items at speeds of up to 2 meters per second, processing approximately 22,000 items per hour. Linear models, on the other hand, operate at speeds up to 1.5 meters per second and can handle around 8,000 items per hour. These systems are essential in industries that demand high throughput and versatile sorting capabilities, including express delivery, e-commerce, apparel, food services, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Application

Postal and Express Delivery

Cross belt sorters are frequently used in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery services. These facilities manage considerable sorting volumes and require automated solutions to enhance efficiency. With the rising demand for sorting solutions and increasing labor costs, linear models of cross belt sorters have become particularly popular due to their compact and flexible designs.

E-Commerce and Global Trade

The rapid growth of e-commerce has led to a significant surge in parcel volumes, especially during peak shopping seasons. Cross belt sorters effectively meet the diverse sorting needs of various markets during these critical times and are widely used in sectors such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Intelligent Vision Systems
REALKEY cross belt sorters can be equipped with advanced vision inspection technology tailored to specific requirements. This feature enables real-time monitoring and fault detection of each cart, isolating those with issues to prevent further circulation of parcels and sending timely alerts to users, thereby minimizing operational disruptions (requires automatic feeding stations).

Enhanced Cart Linkage Technology
By utilizing REALKEY's advanced recognition systems and programming algorithms, the sorter facilitates simultaneous transport of smaller parcels on a single cart while larger parcels are sorted with two carts. This capability allows for handling items up to 1.2 meters long without compromising efficiency, significantly broadening the system's application range.

Automated Maintenance Management
Users can issue maintenance commands for individual carts through the operating interface, enabling those carts to autonomously navigate to designated maintenance stations. This automation reduces the requirement for manual oversight and enhances maintenance efficiency.

Proven Durability
With 17 years of experience in the logistics and automated sorting sector, REALKEY has established a reputation for delivering customized sorting solutions. Our products are recognized for their robustness and reliability, making us a trusted partner for all sorting challenges.