Customizable Vertical Cross Belt Sorter System High Accuracy 8000 Pieces Per Hour

E-Commerce Warehouses Cross Belt Sorter Up To 99.99% Accuracy

The Realkey Cross Belt Sorter is a revolutionary sorting solution tailored for the efficient handling of various items, such as parcels and cartons. This advanced system combines vital components, including tracks, carts, cart belts, recognition technologies, and communication systems. The carts are aligned in a continuous chain along the track, moving parallel to create a mainline that intersects with the cart belts, leading to the term "Cross Belt Sorter." Items can be loaded onto the cart belts manually or automatically, and as the carts approach designated sorting stations, the control system activates the belts to facilitate precise sorting.

Available in both circular and linear configurations, cross belt sorters are designed for high throughput. Circular models can achieve sorting speeds of up to 2 meters per second, processing as many as 22,000 items per hour. Linear models, operating in a straight line, can reach speeds of up to 1.5 meters per second and handle up to 8,000 items per hour. These systems are extensively used in industries that demand high efficiency and multi-directional sorting, including express delivery, e-commerce, apparel, food services, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Application

Postal and Express Delivery

Cross belt sorting machines are commonly employed in regional distribution centers, transfer stations, and medium to large branches of postal and express delivery companies. These facilities handle significant sorting volumes and require automated solutions for smooth operations. As sorting demands rise and labor costs increase, cross belt sorters—especially linear models—have gained traction for their compact and flexible designs.

E-Commerce and Global Trade

The explosive growth of e-commerce has resulted in a substantial increase in parcel volumes, especially during peak shopping seasons. Cross belt sorting machines provide effective solutions that cater to the diverse requirements of various markets during these critical times. They are utilized in sectors such as tobacco, fashion, maternity products, supermarkets, and pharmaceuticals.

Advantages

Intelligent Vision Systems
REALKEY cross belt sorting machines can be equipped with advanced vision inspection technology tailored to specific user requirements. This capability allows for real-time monitoring and fault detection of each operational cart. Carts that encounter issues are isolated to prevent further parcel circulation, and timely alerts are sent to users, minimizing operational disruptions (requires automatic feeding stations).

Enhanced Cart Linkage Technology
Using REALKEY's advanced recognition systems and programming algorithms, the sorter allows for the simultaneous transport of smaller parcels with a single cart while larger parcels are sorted using two carts. This feature supports handling items up to 1.2 meters long without compromising efficiency or incurring additional costs, significantly expanding the application range of the equipment.

Automated Maintenance Management
Users can issue maintenance commands for specific carts through the operating interface, enabling those carts to autonomously navigate to designated maintenance stations. This automation reduces the need for manual oversight and greatly improves maintenance efficiency.

Proven Durability
With 17 years of experience in the logistics and automated sorting industry, REALKEY provides unmatched expertise in developing tailored sorting solutions. Our products are recognized for their durability and reliability, establishing us as a trusted partner for all sorting needs.