QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Express Delivery Industry Narrow Belt Sorter Support For Various Item Sizes
The Narrow Belt Sorter is an innovative solution designed for the efficient sorting of various items, including parcels and cartons. It excels in applications requiring gentle handling, such as fresh produce. This sorter stands out due to its unique advantages in logistics and distribution operations.
The narrow belt sorter is composed of several essential elements:
Narrow Belt Carts: These are aligned in a sequence to create an extended sorting line.
Drive Systems: Advanced mechanisms ensure smooth operation.
Machine Frames: Sturdy frames provide structural support.
Recognition Systems: Enhance sorting accuracy and efficiency.
Communication Systems: Enable seamless interaction among components.
With a conveying speed of up to 2.5 meters per second, the sorter can sort as many as 8000 items per hour. Its adaptability makes it suitable for various applications, including postal services, e-commerce logistics, and supermarket distribution networks.
Technical Parameters
| Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible packages, etc. |
| Weight Range | 0.3kg≤M≤60kg |
| Sorting Capacity | 8000p/h |
| Parcel Size Range | MAX:1200*1000*1000mm |
| MIN:150*150*15mm | |
| Effective Equipment Width | 1000mm |
| Sorting Success Rate | 99.99% |
| Cart Pitch | 203mm |
| Feeding Method | Automatic loading at the head end |
| Conveying Speed | 1.5-2.5m/s |
| Minimum Height of Sorter | 850mm |
| Operating Noise | ≤78dB(A) |
Product Features
Versatile Applicability
The sorter’s linear design allows for a compact footprint. Featuring narrow belt conveyors (measuring just 174mm) and minimal gaps (under 30mm), it can concurrently sort a wide range of parcel sizes, particularly oversized or fragile items.
High Sorting Efficiency
Items sorted by the narrow belt sorter do not require manual spacing, allowing for a compact arrangement. The system automatically adjusts the movements of the carts based on item dimensions, achieving high throughput without significant spacing between items.
Cutting-Edge Technology
The sorter utilizes linear motors for the mainline, while carts are powered by electric drum motors. Power is transmitted through sliding contacts, with communication conducted via infrared technology, ensuring precise sorting actions based on real-time data.
Tailored Solutions
Realkey offers customized sorting solutions, enabling users to modify existing setups easily. With a modular design, it can integrate changes according to user needs, including options for automatic or manual feeding and single or multi-sided scanning.
Robust and Maintenance-Friendly
The sorter features independently designed electric drum units, allowing for modular assembly. This design simplifies both repair and maintenance processes, significantly lowering overall maintenance costs.
Application
Postal and Express Delivery
The sorter efficiently handles the diverse range of parcels in the postal and express delivery sectors, accurately directing items to their designated destinations.
E-commerce Fulfillment
In the rapidly evolving e-commerce landscape, the sorter enhances logistics efficiency, enabling businesses to quickly and accurately pick items, thereby reducing delivery times and labor expenses.
Fresh Produce Handling
With a low operational height of 850mm, the sorter provides gentle handling, making it ideal for sorting fresh produce, including fruits and vegetables.
Specialized Manufacturing
In specific manufacturing environments, such as automotive parts production, the sorter can automatically classify components based on size and shape, significantly improving production efficiency.
Advantages
Modern Design
Realkey's narrow belt sorter replaces traditional chain-driven systems with a linear motor design, reducing the risk of mechanical failures and eliminating issues associated with oil contamination.
Precision Engineering
All components are crafted using CNC precision machining, ensuring high quality and durability, while also minimizing noise and maintenance needs.
Safety and Reliability
Designed for robustness, the sorter meets high reliability standards. Comprehensive safety features protect operators and enhance overall safety during operation.
Proven Experience
With 17 years in logistics and automatic sorting solutions, Realkey is well-equipped to provide reliable sorting systems, recognized for their durability and performance in various applications.
