QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Suitable For Fragile Items Narrow Belt Sorter Customized Solutions
The Narrow Belt Sorter is an effective and dependable system for sorting a wide range of items, including parcels and cartons, particularly suitable for packages that require gentle handling. This sorter provides distinct advantages that enhance its operational efficiency.
The narrow belt sorter is primarily composed of narrow belt carts, drive mechanisms, structural frames, detection systems, and communication interfaces. By connecting multiple narrow belt carts in sequence, a long sorting line is formed. The sorter can achieve a mainline conveying speed of up to 2.5 meters per second and reach sorting efficiencies of up to 8000 items per hour. Its versatility allows for widespread use in various operational environments, including postal services, e-commerce logistics, and manufacturing distribution centers.
For further information about the narrow belt sorter, please refer to the detailed product description below or consult with Realkey's customer service representatives.
Technical Parameters
| Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible packages, etc. |
| Weight Range | 0.3kg≤M≤60kg |
| Sorting Capacity | 8000p/h |
| Parcel Size Range | MAX:1200*1000*1000mm |
| MIN:150*150*15mm | |
| Effective Equipment Width | 1000mm |
| Sorting Success Rate | 99.99% |
| Cart Pitch | 203mm |
| Feeding Method | Automatic loading at the head end |
| Conveying Speed | 1.5-2.5m/s |
| Minimum Height of Sorter | 850mm |
| Operating Noise | ≤78dB(A) |
Product Features
Strong Applicability
The narrow belt sorter features a linear design that minimizes its footprint while maximizing its functionality. With narrow belt conveyors (only 174mm wide) and minimal gaps between adjacent belts (less than 30mm), it can effectively sort nearly all common parcel sizes simultaneously. It excels particularly in handling foam boxes, fragile items, and oversized packages (up to 2 meters in length). Few other systems can match its capability to manage oversized or heavy items.
Efficient Sorting
Items do not require manual spacing during sorting, allowing for a compact arrangement. The sorter automatically adjusts the movements of one or more narrow belt carts based on the dimensions of the items being sorted. This capability enables simultaneous sorting of various-sized items, achieving a sorting efficiency of up to 8000 items per hour with minimal inter-item spacing.
Advanced Technology
The mainline of the narrow belt sorter is powered by linear motors, while the carts use electric drum motors. Power is supplied through sliding contacts, and sorting instructions are communicated wirelessly via infrared technology. The infrared transceiver controller sends commands to the electric drum motor driver on the cart, which then orchestrates the sorting action.
Customized Solutions
Realkey offers tailored solutions for users, utilizing a modular design that allows for easy modifications even to existing equipment. Users can add guides and carts to expand sorting capabilities based on evolving requirements. Options for automatic and manual feeding, as well as single-sided or multi-sided scanning, ensure that solutions are closely aligned with user needs, providing peace of mind during operation.
Durable and Easy to Maintain
Realkey's linear narrow belt sorters come equipped with independently designed electric drum units, allowing for modular assembly. Each module can be disassembled and repaired separately, simplifying maintenance and significantly reducing long-term costs for users.
Application
Postal and Express Delivery
The postal and express delivery sectors often handle a diverse range of parcels, which presents complex sorting requirements. Narrow belt sorters are capable of accurately recognizing and adapting to these differences, ensuring efficient and precise sorting of express parcels to their designated destinations.
E-commerce Picking
As global e-commerce continues to flourish, logistics efficiency has become a vital competitive advantage for businesses. Narrow belt sorters assist in quickly and accurately picking various products, improving logistics performance, reducing delivery times, and lowering labor costs.
Automotive Parts Distribution
In the automotive industry, narrow belt sorters play a crucial role in the distribution of parts. They can efficiently sort components based on size and type, ensuring that the correct parts are delivered to assembly lines or repair shops promptly.
Specific Manufacturing Industries
In specialized manufacturing sectors, such as electronics assembly, the combination of narrow belt sorters and advanced visual recognition technology enables automatic sorting of parts based on size, shape, and other attributes, significantly boosting production efficiency.
Advantages
Advanced Design
Realkey’s narrow belt sorter replaces traditional chain-driven systems with a more sophisticated design featuring linear motor drives and articulated bearing connections. This innovation results in a compact structure that minimizes equipment failures associated with chain elongation and deformation, while completely eliminating oil contamination issues.
Precision Manufacturing
Components are manufactured using CNC precision machining processes, ensuring meticulous assembly and high-quality standards. This attention to detail results in equipment that offers high precision, long lifespan, low noise levels, and minimal maintenance requirements.
Safety and Stability
Realkey's narrow belt sorter is engineered for robustness, ensuring high reliability and stability that meets advanced industry standards. Comprehensive safety measures are incorporated throughout all operational components, providing operators with confidence during use.
Reliability
With 17 years of experience in logistics and automatic sorting solutions, Realkey excels in providing effective sorting strategies. Our products are known for their durability, establishing us as a trusted partner in the industry.
