QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Support For Various Item Sizes Narrow Belt Sorter Scalable System Design
The Narrow Belt Sorter (RKSORT-NBC) stands out as a highly efficient and reliable solution for sorting items of all sizes, including parcels and cartons, particularly those that require gentle handling, such as fresh produce. This sorter brings unique benefits that enhance its effectiveness in various applications.
This sorting system is built around narrow belt carts, drive systems, structural frames, recognition technologies, and communication frameworks. A series of narrow belt carts are connected to form a long sorting line. The sorter can operate at a mainline conveying speed of up to 2.5 meters per second, achieving a sorting capacity of approximately 8000 items per hour. Narrow belt sorters find extensive use in environments like postal services, e-commerce logistics, and supermarket distribution centers.
For more detailed insights about the narrow belt sorter, please refer to the product description below or reach out to realkey customer service.
Technical Parameters
| Sorted Items | Various parcels, cartons, foam boxes, woven bags, flexible packages, etc. |
| Weight Range | 0.3kg≤M≤60kg |
| Sorting Capacity | 8000p/h |
| Parcel Size Range | MAX:1200*1000*1000mm |
| MIN:150*150*15mm | |
| Effective Equipment Width | 1000mm |
| Sorting Success Rate | 99.99% |
| Cart Pitch | 203mm |
| Feeding Method | Automatic loading at the head end |
| Conveying Speed | 1.5-2.5m/s |
| Minimum Height of Sorter | 850mm |
| Operating Noise | ≤78dB(A) |
Product Features
Strong Applicability
Designed with a linear layout, the narrow belt sorter occupies minimal space while demonstrating excellent versatility. The system utilizes narrow belt conveyors (only 174mm wide) and features minimal gaps between adjacent belts (less than 30mm), allowing it to sort nearly all standard parcel sizes effectively. It is particularly adept at handling fragile items, foam boxes, and oversized packages (up to 2 meters in length), making it a top choice for challenging sorting tasks.
Efficient Sorting
The sorting process is entirely automated, eliminating the need for manual spacing between items. The narrow belt sorter intelligently synchronizes the movements of one or more narrow belt carts based on the sizes of the items, enabling simultaneous sorting of various dimensions. This efficient process allows for sorting speeds of up to 8000 items per hour, with minimal inter-item spacing.
Advanced Technology
The sorter’s mainline is powered by linear motors, while each cart is driven by electric drum motors. Power is supplied through sliding contacts, and communication is established via infrared wireless technology. During sorting, directives are transmitted from the infrared transceiver controller located at the chute to the electric drum motor driver on the cart, which then manages the sorting operations.
Customized Solutions
Realkey offers customized narrow belt sorting solutions tailored to user needs. Employing a modular design, existing systems can be easily upgraded to adapt to changing requirements, such as adding guides and carts for increased sorting capabilities. Depending on specific needs, both automatic and manual feeding options are available, along with choices for single-sided or multi-sided scanning, addressing the diverse demands of users effectively.
Durable and Easy to Maintain
Realkey's linear narrow belt sorters feature modular electric drum units that can be independently disassembled and serviced. This design simplifies maintenance, allowing for easy repairs and significantly reducing long-term upkeep costs for users.
Application
Postal and Express Delivery
The postal and express delivery sectors handle a vast array of parcel types and sizes. The narrow belt sorter is capable of accurately recognizing and sorting these diverse packages efficiently, ensuring timely delivery to various destinations.
E-commerce Picking
As e-commerce continues to grow, logistics efficiency has become a critical factor for success. Narrow belt sorters enable businesses to quickly and accurately pick items of varying sizes and packaging, enhancing overall logistics performance, reducing delivery times, and lowering labor costs.
Fresh Produce Delivery
The narrow belt sorter can be installed at a height of just 850mm above the floor, employing gentle sorting actions. This feature, combined with rollers and sliding groove modules, allows for the effective handling of fresh produce, fruits, vegetables, and beverages that require low-impact sorting.
Specific Manufacturing Industries
In manufacturing sectors like automotive parts production, narrow belt sorters can utilize visual recognition technology to automatically sort components based on size, shape, and other characteristics. This capability significantly boosts production efficiency and accuracy.
Advantages
Advanced Design
Realkey’s narrow belt sorter utilizes a modern design approach, replacing conventional chain-driven systems with linear motor drives and articulated bearing connections. This innovative structure results in a compact configuration, minimizing the risks of equipment failures due to chain issues and eliminating oil contamination from chain lubrication.
Precision Manufacturing
Components are crafted with CNC precision machining, ensuring meticulous assembly and calibration. The combination of superior workmanship and stringent quality control guarantees high precision, extended lifespan, reduced noise, and lower maintenance expenses for the equipment.
Safety and Stability
The narrow belt sorter is engineered for robustness and reliability, meeting high standards for stability and safety. Comprehensive protection measures are implemented throughout the system, and thoughtful safety designs help to alleviate operator concerns during operation.
Reliability
With 17 years of expertise in logistics and automated sorting, Realkey has a proven track record of delivering effective sorting solutions. Our products are recognized for their exceptional durability, making Realkey a trusted partner for your sorting needs.
