QINGDAO REALKEY MACHINERY CO.， LTD
QINGDAO REALKEY MACHINERY CO.， LTD
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Regional Distribution Centers Cross Belt Sorter Lower Operational Costs
The Realkey Cross Belt Sorter is a high-tech solution for sorting parcels and cartons with precision. It integrates tracks, carts, belts, advanced recognition, and communication systems. Carts form a continuous chain along the track, with belts positioned perpendicularly, inspiring the "Cross Belt" name. Items are placed on belts manually or automatically, and as carts reach sorting zones, the system activates belts for accurate delivery.
Available in circular or linear designs, these sorters excel in performance. Circular models achieve 2 meters per second, processing up to 22,000 items per hour, while linear versions hit 1.5 meters per second, handling 8,000 items hourly. They’re a staple in high-throughput, multi-directional sorting for industries like courier services, e-commerce, apparel, food, cosmetics, airports, and pharmaceuticals.
Technical Parameters
| Equipment Name | Circular Cross Belt Sorter | Linear Cross Belt Sorter | Linear Cross Belt Sorter |
| Model | CBS-600C | CBS-500L | CBS-300L |
| Sorted Items | Various parcels, cartons, clothing, books, etc. | ||
| Cart Pitch | 600mm | 500mm | 300mm |
| Sorting Accuracy | 99.99% | ||
| Sorting Efficiency | 22,000 pcs/hour | 6,000 pcs/hour | 8,000 pcs/hour |
| Feeding Method | Manual loading /Automatic loading from feeding station | ||
| Sorted Goods Size | MAX: 700×600×500mm MIN: 150×150×8mm | ||
| Scanning Method | Top scan / Three-phase five-sided scan / Six-sided scan | ||
| Sorted Goods Weight | 0.03kg ≤ W ≤ 20kg | 0.03kg ≤ W ≤ 20kg | 0.1kg ≤ W ≤ 30kg |
| Operating Speed | 2.0m/s | 1.5m/s | 1.5m/s |
| Operating Noise | ≤72dB(A) | ||
Application
Postal and Express Delivery
Cross belt sorters are vital in regional distribution centers, transfer hubs, and large postal or courier facilities managing heavy sorting loads. With rising labor costs and growing demand, linear models are prized for their compact, flexible setups, optimizing workflows.
E-Commerce and Global Trade
E-commerce growth drives massive parcel spikes during peak seasons. Cross belt sorters handle these surges, offering adaptable sorting for sectors like fashion, tobacco, baby products, grocery, and pharmaceuticals, meeting varied market needs efficiently.
Advantages
Intelligent Vision Systems
Realkey’s sorters can incorporate cutting-edge vision tech for tailored needs, enabling real-time cart monitoring. Faulty carts are isolated to prevent sorting errors, with instant user alerts to reduce interruptions (requires automated feeding).
Enhanced Cart Linkage Technology
Powered by Realkey’s smart recognition and algorithms, the system uses single carts for small items and pairs carts for larger ones, up to 1.2 meters. This ensures versatility and efficiency without extra costs.
Automated Maintenance Management
Users can send carts to maintenance stations via the interface, automating upkeep and minimizing manual intervention for smoother operations.
Proven Durability
Realkey’s 18 years of logistics expertise deliver reliable, long-lasting sorting solutions, cementing our reputation as a trusted industry partner.